Lithium-ion battery fires: understanding the thermal runaway phenomenon
Lithium-ion batteries power our smartphones, electric vehicles, and industrial systems. But they pose a major risk: thermal runaway. When it occurs, a simple malfunction can cause a lithium battery fire that’s extremely difficult to control.
In this article, we explain the phenomenon, its causes, and the solutions to better contain a lithium battery fire and limit the damage.
What is thermal runaway?
Thermal runaway is a chain reaction caused by internal overheating of the battery.
- La température grimpe rapidement jusqu’à 400°C en quelques secondes
- Les électrolytes inflammables s’enflamment, alimentant le feu
- La réaction devient incontrôlable, rendant l’incendie particulièrement complexe à éteindre
This phenomenon is the main cause of lithium-ion battery fires in electric vehicles, industrial storage and electronic devices.
The main causes of a lithium battery fire
Electrical overloads : Too fast or excessive charging generates metal deposits (dendrites) which cause internal short circuits.
Mechanical damage : shocks, perforations or crushing weaken the internal separator.
Mechanical damage : Heat accelerates chemical reactions and the degradation of components.
Design defects or aging : worn or poorly manufactured cells are more vulnerable.
Why is it so difficult to extinguish a lithium battery fire?
Fires caused by thermal runaway do not behave like conventional fires:
- They are self-sustaining as long as the battery contains energy
- The fire can rekindle even after extinguishing
- The fumes released contain toxic and corrosive gases
In practice, it often takes several thousand liters of water to completely cool a burning battery.


How to contain a lithium-ion battery fire?
To effectively manage a lithium battery fire, several measures are essential :
- Isolate the vehicle or equipment in a secure area
- Use a certified lithium-ion battery fire blanket
- Cool intensively with water, not traditional foams
- Equipping industrial sites with fireproof containers for storage and transport
💡 At VLICOVER, we offer specialized solutions to contain lithium battery fires, limit damage and protect responders.
Prevention: reducing the risk of thermal runaway
- Monitor battery temperature with suitable sensors
- Follow charging instructions and avoid overloading
- Store in ventilated areas equipped with fire-fighting systems
Ces bonnes pratiques diminuent fortement les risques et facilitent la gestion d’un incendie si celui-ci survient.
Conclusion: Act quickly to limit the damage
Thermal runaway turns a lithium-ion battery into a real fire hazard. Understanding its causes and having appropriate solutions, such as those offered by VLICOVER, is key to protecting people, infrastructure, and the environment.